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Has Environmental

Apr 25 2025 - 3 mins Read

Contents

Invisible but dangerous: why VOC from lithium-ion batteries demand early detection

Contents

Unlike smoke or heat, VOC can be present in small concentrations long before a full-blown fire. Detecting them early offers industries a window of opportunity to act, shut down equipment, evacuate the area, or initiate containment protocols before a minor issue becomes a catastrophic event.

This makes photoionization detectors (PID) the gold standard for early warning systems. PIDs are sensitive to a wide range of organic vapors and can detect parts per billion (ppb) concentrations of VOCs in real time. By integrating them into daily operations, facilities can monitor VOC levels continuously, ensuring a safer work environment and minimizing operational disruptions.

Where VOC detection matters most

Industries working directly with lithium-ion batteries face some of the highest VOC exposure risks. These include:

  • Battery manufacturing plants, where materials and processes can lead to unintended releases of organic solvents.
  • Battery recycling facilities, where disassembly or crushing of old cells can release trapped VOCs.
  • UPS system maintenance, where unexpected failures in backup batteries can emit dangerous gases without warning.
  • EV and battery management systems, particularly in enclosed garages or service centers.

In all of these cases, the goal isn’t just detection, it’s prevention. And prevention starts with the right technology.

Technology that protects 

At HAS Environmental, we provide leading-edge VOC detection technology from Ion Science, designed for reliability in high-risk industrial settings. These instruments are trusted by industries around the world for their sensitivity, durability, and real-time data capabilities.

Falco Fixed VOC Detector

Ideal for continuous area monitoring, the Falco is a fixed PID system that operates in the harshest environments. It offers real-time detection of VOCs even in high-humidity or explosive atmospheres, making it a smart choice for manufacturing floors and recycling zones. With an intuitive interface and minimal maintenance requirements, Falco ensures that VOC threats are detected instantly and alerts are triggered without delay.

Tiger XT

For portable and on-the-spot detection, the Tiger XT delivers lab-quality results in a handheld design. With a wide detection range (ppb to 20,000 ppm), it’s perfect for field inspections, maintenance crews, and battery handling in vehicles or storage facilities. The Tiger XT is fast, accurate, and built to withstand the rugged demands of industrial environments.

Cub 2 Personal VOC Monitor

When personal safety is on the line, the Cub 2 keeps workers protected. This wearable device continuously monitors VOC levels in real-time and immediately alerts users when exposure exceeds safe thresholds. Lightweight and discreet, Cub 2 is the ideal solution for workers in confined spaces or battery storage areas where early VOC detection can mean the difference between routine and emergency.

Prevention through continuous monitoring

Relying on alarms after the fact is no longer acceptable. Continuous VOC monitoring enables businesses to maintain control over their processes and environments. More importantly, it sends a message: employee safety and operational reliability are non-negotiable.

At HAS Environmental, we help industries implement the systems they need to detect risk early, respond faster, and protect what matters most: their people, their equipment, and their peace of mind.

Conclusion

Early detection of VOCs is not just a safety measure, it’s a critical line of defense. With the right monitoring tools in place, businesses can prevent incidents, protect their teams, and maintain operational continuity. Don’t wait for visible danger, detect it before it becomes one.

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